A superior automated truck loader relies on a robust mechanical structure as its "limbs," but its true soul lies in its "eyes" and "brain." This week, we'll delve into the core, revealing how the Gachn truck loader achieves highly intelligent, unmanned loading through the seamless collaboration of 3D vision, AI algorithms, and advanced control.

In the past two weeks, we discussed industry pain points and introduced the revolutionary "cargo box entry" mechanical solution. However, for the robotic arm to precisely extend into the truck bed and perfectly stack the loads, an intelligent system for perception, decision-making, and execution is indispensable. This is precisely what distinguishes Gachn from simply cobbled-together automated equipment on the market, making it a truly "intelligent truck loader."

 

I. Intelligent Eyes: All-Aspect Perception for Clear Vehicle Identification

Core Technology: LiDAR 3D Scanning and Intelligent Vehicle Position Recognition System

Challenges: Vast Variations in Vehicle Parking: Improper parking, centerline deviation, and foreign objects in the cargo compartment (such as residual binding ropes or debris) can all lead to loading failures or even equipment collisions.

 

Our Solution:

Precise Modeling: The equipment uses high-precision LiDAR to perform an all-around scan of the parked vehicle, generating a 3D point cloud model with millimeter-level precision. This system automatically measures the length, width, and side panel height of the cargo compartment, as well as the vehicle's ground clearance.

Intelligent Judgment: Utilizing a self-developed intelligent detection algorithm, the system analyzes the point cloud data in real time. It automatically identifies whether the vehicle is parked within the permitted automated loading area and whether the centerline deviation is within a controllable range. Simultaneously, it acts as a "quality inspector," detecting any irregularities in the cargo compartment to prevent unstable stacking or equipment malfunctions caused by foreign objects.

Active Guidance: If the system detects that the rear panel is too high or the parking position is improper, it will proactively remind the driver via screen to "open the rear panel" or "adjust the parking position," achieving human-machine interaction and ensuring a perfect starting point for the operation.

 

(Video: Showing the 3D point cloud model of the vehicle generated after LiDAR scanning, with the measured length, width, and height dimensions marked)

 

II. Intelligent Brain: Strategic Planning for Optimal Loading Path

Core Technology: Proprietary Palletizing Algorithm and Schneider Electric High-End Control Platform

Challenge: How to convert known vehicle dimensions and the tonnage to be loaded into precise, neat, and stable palletizing coordinates and movement trajectories for each bag of cement?

Our Solution: Intelligent Calculation: After acquiring 3D scan data, our independently developed palletizing logic algorithm begins operation. Based on the tonnage of cement to be loaded and a mathematical model, it automatically calculates the optimal landing coordinates for each bag of cement and plans the most efficient, collision-free movement trajectory.

Flexible Strategy: The algorithm supports three modes: horizontal stacking, vertical stacking, and a combination of both. It can intelligently select or combine modes based on the truck bed dimensions, ensuring tight and neat stacking, maximizing truck bed space utilization, and facilitating unloading.

Precise Execution: The calculated trajectory instructions are received and executed by a control system centered on a high-performance Schneider 12-axis motion controller and a 15.6-inch large touchscreen. The stability and high processing power of the Schneider PLC ensure the synchronization, accuracy, and reliability of the actions of all servo motors, cylinders, and other actuators.

III. Neural Networks: Data Interconnection, Enabling Intelligent Factory Management

Core Technology: Loading Information Management System and Industrial-Grade Interface

Challenge: The automated loading machine should not be an information silo; it needs to seamlessly integrate with the factory's existing management system.

Our Solution: The driver only needs to swipe their card next to the loading machine, and the system automatically retrieves the pickup information (such as customer, product type, and tonnage) from the ERP system, eliminating the need for manual input and preventing errors.

After loading is completed, data (such as actual loading time and tonnage) is automatically transmitted back to the management system, forming a closed loop and providing real-time and accurate data support for financial settlement and production scheduling.

The equipment is equipped with an Ethernet interface as standard, reserving ample expansion space for the factory's future Industry 4.0 and smart manufacturing upgrades.

 

IV. Reliable Foundation: Distributed Layout and Top-Tier Components

We understand that even the most intelligent system requires stable hardware support. Unlike competitors who centralize subcontracting, steering, and packing mechanisms, resulting in "small maintenance space and difficult fault handling," Gachn adopts a distributed layout. This layout not only offers higher stability but also provides spacious maintenance access when maintenance is needed, allowing for rapid problem location and resolution, significantly reducing downtime and improving overall equipment efficiency (OEE).

Conclusion: True intelligence is the perfect integration of perception, decision-making, execution, and management. The Gachn loading machine is precisely such an intelligent loading expert with "eagle eyes," a "super brain," and "flexible limbs." It brings not only savings in manpower, but also a comprehensive leap in loading quality, management efficiency, and data transparency.

 

Choosing the right forged wheels isn’t just about style—it’s about matching your car’s specs, performance needs, and driving habits. With options like T6061-T6  one piece forged wheels and two piece forged wheels,even three piece forged wheel. It’s easy to feel stuck. But breaking down key factors helps you find wheels that look great and boost safety and performance. Let’s walk through the essential steps to get the perfect fit.

 

First, check your car’s basic specs. Every vehicle has strict requirements for wheel size, bolt pattern, offset, and load capacity—ignoring these causes poor fitment, damage, or safety risks. For a compact SUV, 20 inch wheels with a 6x139.7 bolt pattern mean 20 inch 6 holes forged wheels could be ideal. Find details like diameter (20inch), width (7J/8J), bolt pattern (holes x distance), offset (ET value), and load capacity in your owner’s manual or online. These numbers are non-negotiable—your wheels must match them.

                                                                     3D design for customer double check the required size

Next, align with your driving style. Daily commuters prioritizing comfort? T6061-T6 forged wheels balance strength, lightness, and affordability—their heat-treated alloy resists bending, perfect for daily drives. Racing or high-performance fans? one-piece forged wheels are lighter and stiffer, cutting unsprung weight for better acceleration, braking, and cornering. Want custom style with easy upkeep? Two-piece forged wheels offer design flexibility without losing much performance.

 

Don’t skimp on material and quality. Cheap knockoffs lack the strength of genuine forged wheels. Stick to reputable brands using 6061 aluminum alloy. Perfect aluminum alloy forged wheels from trusted suppliers save money for bulk buys, but verify manufacturing—look for rotary forging (uniform grain = more strength) and certifications like JWL/VIA. A well-made forged wheel lasts years, even in harsh conditions—quality now saves money later.

 

Aesthetics matter, but function first. Forged wheels come in sleek minimalist or bold intricate designs. Luxury sedans shine with polished/powder-coated wheels with clean lines; off-road trucks need larger, rugged wheels for bigger tires and traction. Complex designs are harder to clean—simpler styles are easier. Pick a finish matching your car: matte black, silver, gunmetal work for most, or go custom to stand out.

 

Finally, ask a pro if unsure. New to wheel upgrades or have a unique car? Visit a tire shop or forged wheel specialist—they’ll verify specs, recommend options, and test-fit for alignment. Some offer custom forging for specific needs. Choosing forged wheels is an investment—research and pro advice ensure you get it right.

 

In short, choosing forged wheels means balancing specs, performance, quality, and style. Start with your car’s requirements, match to your driving habits, prioritize quality materials, pick a complementary design, and ask for help.

 

When you choose 6061-T6 forged wheels, the goal is a perfect fit that boosts your drive. The right wheels improve performance and add personal style that makes your car stand out.

 

Vacuum motors are extremely widespread and critical in the aerospace field. Leveraging their characteristics such as vacuum resistance, high-temperature tolerance, low outgassing rate, and non-contamination of the vacuum environment, they have become indispensable core components in satellites, rockets, spacecraft, and other aircraft. The following analysis unfolds across three dimensions: application scenarios, technical advantages, and practical cases.

 

1. Core Application Scenarios

Attitude Control and Orbital Adjustment

Satellites and Spacecraft: Vacuum servo motors precisely control the attitude and orbit of aircraft by driving reaction wheels or thrusters. For example, a certain model of remote sensing satellite uses a vacuum brushless motor to drive its reaction wheel. It operated in orbit for 3 years with no performance degradation, achieving an attitude control accuracy of 0.001°, ensuring communication coverage and imaging quality.

Rocket Propulsion Systems: In rocket engines, vacuum motors are used to regulate the opening and closing of fuel injection valves, enabling precise thrust control and ensuring stability during the launch phase.

 

Solar Panel Deployment and Drive

Satellite solar panels need to deploy and adjust their angle in a vacuum environment to maximize solar energy absorption. Vacuum motors, through low-friction, high-reliability designs, drive the panel deployment mechanisms and continuously adjust the panel angles during orbital operation, ensuring a stable energy supply.

 

Antenna and Sensor Pointing Control

Communication antennas, optical telescopes, and other equipment on spacecraft require precise pointing in a vacuum environment. Vacuum motors achieve fine adjustments of antenna pointing through high-resolution stepper control. For instance, in CERN's particle accelerator, vacuum servo motors operated continuously for 100,000 hours, maintaining a vacuum level of 10⁻⁹ Pa, providing crucial support for high-energy physics experiments.

 

Hatch and Equipment Switching Control

Hatch doors, lens covers, etc., on spacecraft need reliable opening and closing in a vacuum. Vacuum motors, designed with radiation resistance and low volatility, drive the actions of these mechanisms. For example, motors for opening/closing satellite lens covers must withstand space radiation and extreme temperatures to ensure proper operation during mission-critical phases.

 

2. Technical Advantages Supporting Applications

Vacuum Resistance and Low Outgassing Rate

Vacuum motors use low-outgassing materials (e.g., titanium alloy, polyimide composite insulation) to avoid releasing gases in the vacuum environment that could contaminate sensitive equipment (e.g., optical lenses, semiconductor wafers). For instance, if a vacuum motor in semiconductor manufacturing equipment has poor heat dissipation or material outgassing, it could cause wafer contamination, resulting in losses of millions.

 

High-Temperature and Extreme Temperature Adaptability

Spacecraft must withstand extreme space temperatures (e.g., -196°C to +200°C). Vacuum motors, through special materials (e.g., ceramic bearings, high-temperature resistant coatings) and heat pipe conduction technology, ensure no softening at high temperatures and no brittleness at low temperatures. For example, a certain model of high-low temperature vacuum motor has an operating temperature range covering -196°C to +200°C and is used in spacecraft thermal vacuum test chambers.

 

High Precision and Long Lifespan

The vacuum environment eliminates air resistance and friction, allowing for smoother motor movement. Combined with high-resolution stepper control (e.g., ±1µm accuracy), micron-level positioning can be achieved. For example, miniature linear vacuum motors are used for reticle stage positioning in semiconductor lithography machines, contributing to the mass production of 5nm chips.

 

Radiation Resistance and Reliability

Space radiation can break down motor insulation. Vacuum motors incorporate radiation-resistant designs, such as zirconium-doped modification, to ensure 15 years of fault-free operation in orbit. For example, satellite attitude control motors must pass tests with radiation doses up to 10⁶ Gy to ensure long-term stable operation.

 

3. Practical Cases Demonstrating Value

Satellite Attitude Control

A certain model of remote sensing satellite used a vacuum brushless motor to drive its reaction wheel. By precisely controlling the motor speed, fine adjustments of the satellite's attitude were achieved. During its 3-year in-orbit operation, the motor showed no performance degradation, maintaining an attitude control accuracy of 0.001°, which guaranteed high-resolution imaging and communication coverage.

 

Particle Accelerator Vacuum Pump Systems

CERN's Large Hadron Collider requires an ultra-high vacuum environment (10⁻⁹ Pa). Its vacuum pump systems use vacuum servo motors for drive. These motors operated continuously for 100,000 hours, utilizing multi-layer dynamic seals and intelligent temperature control systems to ensure stable vacuum levels, providing critical support for high-energy physics experiments.

 

Wafer Transfer Robotic Arm

A domestic 12-inch wafer fab introduced a robotic arm driven by a vacuum linear motor. The motor achieved a travel accuracy of ±1µm, increased transfer speed to 2m/s, and controlled particle contamination below Class 1, significantly improving chip manufacturing yield.

 

4. Future Trends

As space missions expand into areas like deep space exploration and quantum computing, vacuum motors will develop towards intelligence, sustainability, and extreme environment adaptation:

Intelligence: Integration of multi-parameter sensors (vibration, temperature, current) and AI algorithms for fault prediction and adaptive control.

Sustainability: Use of recyclable materials (e.g., magnesium alloy housing) and bio-based insulating varnishes to reduce carbon footprint.

Extreme Environment Adaptation: Exploration of applications for low-temperature superconducting windings at liquid hydrogen temperatures (-253°C), targeting efficiency improvements up to 99%, aiding vacuum pump systems in fusion reactors.

With their unique technical advantages, vacuum motors have become the indispensable "power heart" of the aerospace field, continuously propelling humanity's exploration of the unknown, from deep space to chip manufacturing.

An ordinary motor will face a series of severe challenges in a vacuum environment. Without special design and treatment, it is likely to fail within a short period. Simply put, an ordinary motor cannot be used directly in a vacuum environment.

The main reasons and potential consequences are as follows:

 

Heat Dissipation Problem (The Most Critical Issue)

In Earth's Atmosphere: The motor generates heat during operation. Ordinary motors dissipate heat primarily through three methods:

Convection: Surrounding air flow carries heat away (this is the primary method).

Conduction: Heat is transferred to the mounting structure via the motor base.

Radiation: Heat is radiated outward as infrared radiation (accounts for a very small proportion at normal temperatures).

In a Vacuum: There is no air, so convective heat transfer completely fails. Heat dissipation can only rely on conduction and radiation.

Conduction becomes crucial but requires extremely large-area, tight contact between the motor and the mounting structure, along with the use of highly thermally conductive materials (e.g., thermal grease). This is very difficult to achieve perfectly in engineering.

Radiation is very inefficient at low temperatures.

Consequence: The motor will overheat drastically, causing internal temperatures to far exceed design limits. This can lead to melting of the insulation, demagnetization of permanent magnets, evaporation or solidification of bearing lubricant, and ultimately result in motor burnout or seizure.

 

Lubrication Problem

Ordinary Lubricants: Most greases or lubricating oils used in ordinary motors will, in a vacuum environment:

Rapidly Evaporate/Sublime: The boiling point is extremely low in a vacuum, causing liquid lubricants to rapidly turn into gas and evaporate, leading to dry running of the bearings.

Contaminate the Environment: The evaporated oil vapor can condense on nearby precision equipment, such as optical lenses or sensor surfaces, causing permanent contamination and functional failure. This is absolutely unacceptable for spacecraft.

Consequence: The bearings wear out or seize due to lack of lubrication in a short time, causing the motor to stop rotating.

Corona Discharge and Arcing (Especially Dangerous for High-Voltage Motors)

In Earth's Atmosphere: Air has a certain dielectric strength, preventing discharge between electrodes below a certain voltage.

In a Vacuum: Vacuum itself is an excellent insulator, but its insulating capability is closely related to electrode material and surface finish. In a vacuum, insulation between electrodes no longer relies on a medium but on the vacuum itself.

The problem is: At high voltages, motor windings—especially at points with minor insulation defects or sharp points—can cause residual gas molecules to ionize, easily leading to corona discharge or vacuum arcing.

Consequence: Continuous discharge can severely erode and damage the insulation material, eventually causing winding short circuits and motor failure.

 

Material Outgassing

Problem: Many materials used in the manufacturing of ordinary motors (such as plastics, paints, adhesives, ordinary wire insulation, etc.) absorb and dissolve gas molecules from the air. In a vacuum environment, these gases are slowly released, a process known as "outgassing."

Consequence: Similar to lubricant evaporation, these released gases can contaminate the entire vacuum system, which is fatal for scientific experiments requiring ultra-high vacuum or for space telescopes.

So, What Motors Are Used in Vacuum Environments?

To solve the above problems, engineers have developed motors specifically designed for vacuum environments. The main solutions include:

 

Special Heat Dissipation Design:

Strengthen conduction paths using highly thermally conductive metals (like copper) for components or heat sinks.

Design dedicated connection cooling plates with internal coolant to forcibly remove heat.

Increase the motor's operating temperature class using higher-grade insulation materials (e.g., Class H, Class C).

 

Vacuum Lubrication Technology:

Use solid lubricants such as molybdenum disulfide, PTFE, or graphite.

Use full ceramic bearings or specially treated metal bearings.

Vacuum-Compatible Materials and Insulation:

Select all structural materials with low outgassing rates.

Use special vacuum-compatible impregnating varnishes and potting materials for windings.

For high-voltage motors, special consideration must be given to insulation structure and processes to prevent corona discharge.

Therefore, if you need to use a motor in a vacuum environment (such as in space equipment, vacuum coating machines, particle accelerators, etc.), you must select a vacuum motor specifically designed and certified for vacuum use, and cannot directly use an ordinary motor.

In central air conditioning system design, ice storage chillers and traditional chillers are two mainstream technologies. While both serve as core cooling sources, their operation logic, cost structure, and long-term benefits differ significantly. Understanding these differences helps businesses choose the most suitable solution for their needs.

1. Operation Logic and Cost Structure: The Power of Time Shifting

• Traditional Chillers: Work on a “produce-as-needed” model. When cooling is required, the compressor runs in real-time, and electricity costs rise directly with demand—often peaking during expensive daytime hours.
• Ice Storage Chillers: Follow a “time-shifting” approach. They make ice at night during off-peak, low-cost electricity periods. During the day, when rates are high, the system relies on melting stored ice to meet cooling demand, cutting peak-hour electricity costs dramatically.

2. Economics: Balancing Upfront Investment with Lifecycle Savings

• Traditional Chillers: Lower initial cost and simpler system design. However, electricity bills form a large share of lifecycle costs, especially in regions with high peak rates.
• Ice Storage Chillers: Higher initial investment due to ice tanks and advanced controls, but they pay off quickly. By maximizing cheap off-peak energy, many projects recover additional investment within a few years and then enjoy ongoing operational savings.

3. Social Value and Policy Incentives: Supporting the Power Grid

• Traditional Chillers: Their daytime demand often worsens grid stress during summer peaks.
• Ice Storage Chillers: Help balance the grid by shifting demand from daytime peaks to nighttime valleys. Because of this grid-friendly performance, many governments and utilities offer subsidies, capacity charge reductions, or preferential tariffs—further improving ROI.

4. Application Scenarios: Choosing the Right Fit

• Traditional Chillers are best for:
o Areas with little difference between peak and off-peak electricity prices
o Projects highly sensitive to upfront cost
o Buildings with relatively stable all-day cooling demand
• Ice Storage Chillers excel in:
o Regions with significant peak–valley price gaps
o Projects with sharp daytime load peaks (e.g., malls, theaters, sports arenas, offices, data centers)
o Sites facing power capacity limits or costly grid upgrades
o Projects aiming for sustainability and corporate social responsibility

Conclusion

Traditional chillers remain a reliable and cost-effective option in certain scenarios. However, ice storage technology represents a smarter energy management strategy, turning time into an asset by shifting loads and reducing long-term costs.
When choosing between the two, companies should go beyond upfront equipment prices and evaluate local electricity policies, load characteristics, grid capacity, and lifecycle costs. For projects aligned with its strengths, ice storage is not just a cooling method—it’s a strategic investment in efficiency and sustainability.

In industrial production, precise temperature control is often the key to ensuring product quality and operational efficiency. Industrial water-cooled units, widely used across manufacturing sectors, rely on their water tanks as the heart of cooling circulation. You may notice that these tanks are usually wrapped with a layer of insulation cotton—a design choice with crucial significance.

1. Stabilizing Water Temperature

The water tank stores and circulates cooling water that absorbs heat generated by equipment before returning it after cooling. If exposed, the tank is vulnerable to external temperature fluctuations.
• In hot environments: Cooling water quickly absorbs ambient heat, weakening cooling efficiency.
• In cold environments: Heat loss accelerates, lowering water temperature and potentially affecting equipment performance.
Insulation cotton acts like a “protective coat,” filled with tiny air pockets that resist heat transfer, keeping cooling water at a stable temperature and ensuring the unit runs under optimal conditions.

2. Preventing Condensation and Equipment Damage

When tank water is colder than the surrounding humid air, condensation forms on its surface.
• Accumulated droplets can corrode equipment and nearby infrastructure.
• Worse, dripping onto electrical components can trigger short circuits and safety hazards.
Insulation cotton minimizes surface temperature differences, effectively preventing condensation and creating a dry, safe environment for continuous production.

3. Improving Energy Efficiency and Reducing Costs

Stable water temperatures reduce the need for the refrigeration system to frequently cycle or overwork to maintain cooling. This lowers energy consumption, reduces wear on components, and cuts electricity costs—aligning with green manufacturing and sustainability goals.

Conclusion

Wrapping the Insulated water tank of an industrial water-cooled unit with insulation cotton is not just a simple design choice—it’s a multi-benefit solution. It enhances performance, protects equipment, prevents safety risks, and supports energy savings. As insulation materials continue to improve, their role in industrial temperature control will only grow more vital, helping industries achieve higher efficiency and sustainable development.

Are you looking for a device that can efficiently and accurately detect micro-leaks in high-precision products such as ceramic components? Then, the Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector is definitely your best choice!

This device utilizes advanced helium mass spectrometry technology, using helium as a tracer gas, to achieve highly sensitive, fast, and accurate leak detection. Meanwhile, its multi-station design (each station can test four products simultaneously) greatly enhances detection efficiency, helping enterprises quickly complete large-batch product testing tasks.

Whether it's ceramic housings, relay ceramic housings, or other seals that require high airtightness, this device can easily handle them all, providing solid guarantees for product quality. Efficient, accurate, and reliable, the Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector has become the preferred airtightness testing equipment in many industries.

In the realm of modern industrial production, the airtightness testing of products is of paramount importance as it directly impacts the performance, reliability, and lifespan of the products. Today, we are excited to introduce to you an outstanding ceramic component multi-station helium mass spectrometer leak detector for airtightness testing equipment that will provide robust support for your production quality control.

1. High-Efficiency and Precision Detection for Enhanced Productivity

This device is controlled by a touch screen and buttons, featuring two stations. Each station is capable of simultaneously testing four products. By utilizing helium as a tracer gas and mass spectrometry technology, it achieves highly sensitive, rapid, and accurate leak detection. With a minimum detectable leak rate as low as 5X10 - 11Pa·m³/s and a response time of no more than 0.3s, along with a detection speed of over 500 pieces per hour, it can efficiently complete the testing of a large number of products in a short time, significantly enhancing your production efficiency.

2. Wide Range of Applications to Meet Diverse Needs

The equipment finds extensive applications in numerous industries such as power electronics, automobile manufacturing, air conditioning and refrigeration. It is used to detect the airtightness of various products like relays and ceramic shells. Whether it is the ceramic shell, a crucial component of many high-precision equipment and instruments whose airtightness directly affects the equipment's performance and reliability, or the relay ceramic housing, an important part in the production of DC high voltage contactors with complex internal structures, diverse materials, and a required leakage rate reaching the 10E - 13 order of magnitude, as well as a variety of other seals requiring high airtightness, it can accurately detect and ensure the quality of different products across various industries.

3. Stable and Reliable Performance for Long-Term Use

The technical parameters of the equipment showcase its excellent performance. It has a start-up time of no more than 100s, a maximum pressure of 2000Pa, a power supply voltage of AC220V±10%/50Hz, and can operate within a working environment temperature range of 5~40℃. Its compact size of 120012001600mm is designed reasonably. The structural design is ingenious. It adopts a multi-station design, with each station able to test eight products simultaneously. The sealing component consists of a transition screw and a sealing joint, which forms a sealing cell by adjusting the matching gap to ensure that the product to be detected can achieve the initial sealing effect when inserted. The support structure is welded into one piece through a high-temperature vacuum brazing process, providing reliable support and sealing connections, guaranteeing the long-term stable operation of the equipment.

4. Worry-Free After-Sales Service for Peace of Mind

We offer a usually one-year warranty period for this device. During the warranty period, if the equipment fails due to non-human factors, the manufacturer will be responsible for free repair or replacement of parts, allowing you to use it without any concerns.

During the operation, simply ensure that the workpiece is placed correctly to prevent damage to the equipment or any impact on the test results. Regularly check and maintain the equipment to ensure its normal operation, and follow the safe operation procedures to avoid accidents. If you are still troubled by product airtightness testing, this ceramic component multi-station helium mass spectrometer leak detector for airtightness testing equipment is definitely your best choice. It will become your powerful assistant in enhancing product quality and strengthening enterprise competitiveness!

In the world of manufacturing and metalworking, finding the right equipment can be a game-changer. Today, I'm excited to introduce you to our remarkable hairpin type pipe bender, a true marvel of engineering that combines high efficiency, ease of operation, dependability, and excellent adaptability.

 

Unmatched Efficiency for Optimal Productivity

Our hairpin type pipe bender is powered by an AC servo motor NC system, ensuring precise feeding and consistent pipe lengths. Paired with clamping hydraulic and bending mechanisms, it delivers stable performance and accurate bending angles. This means you can achieve high-quality results in less time, boosting your overall productivity.

 

User-Friendly Operation for Seamless Workflow

Say goodbye to complex operations! Our pipe bender is equipped with a PLC control system and a touch screen for easy parameter setting. The intuitive interface makes it a breeze to operate, even for those with limited experience. With just one switch, you can complete the entire operation, streamlining your workflow and reducing the learning curve.

 

Rock-Solid Dependability You Can Trust

We understand the importance of reliability in your production process. That's why our hairpin type pipe bender is built with imported components and features a perfect protecting function. This ensures long-lasting performance and minimizes the risk of breakdowns, giving you peace of mind and saving you time and money on repairs.

 

Exceptional Adaptability to Meet Your Diverse Needs

Whether you're working with stainless steel, carbon steel, copper, aluminum, or other common metal pipes, our pipe bender has got you covered. It can handle different pipe materials with ease, and you can change the bending dies to meet various requirements. This versatility makes it a valuable asset for any manufacturing or metalworking operation.

 

Impressive Technical Specifications for Superior Performance

Check out these amazing technical specifications:

Model	HH-CU-1035	HH-CU-1037
Use copper pipe specifications	Φ7（Wall thickness 0.25 - 0.5mm） Φ9.52（Wall thickness 0.25 - 0.5mm）	Φ7（Wall thickness 0.25 - 0.5mm） Φ9.52（Wall thickness 0.25 - 0.5mm）
Bending center distance	Φ7(15.88 - 22mm) Φ9.52（19.05 - 25.4mm）	Φ7(15.88 - 22mm) Φ9.52（19.05 - 25.4mm）
Bending length	300 - 1300mm	300 - 2500mm
Number of bent copper tubes	5 roots	7 roots
U-Shaped center distance accuracy	±0.1mm	±0.1mm
Ellipticity of bend	<15%	<15%
Bend part thinning rate	<35%	<35%
Long U tube length accuracy	±0.8mm	±0.8mm
Length accuracy of both ends of U-tube	1.0mm	1.0mm
Control method	Manual, inching, automatic	Manual, inching, automatic
Straightness	≤3mm	≤3mm
Cutting edge rate	10%	10%
Working voltage	AC380V	AC380V
Air pressure range	0.3 - 0.5Mpa	0.5 - 0.7Mpa

These specifications guarantee precision and quality in every bend, making our pipe bender the top choice for your bending needs.

 

Comprehensive After-Sales Service for Your Peace of Mind

We don't just sell you a product; we offer a complete solution. Our after-sales service includes equipment installation and commissioning, operation training, free repair and maintenance during the warranty period, and long-term technical support. Even after the warranty expires, we'll still be there for you with affordable repair services and spare parts supply.

 

In conclusion, if you're looking for a hairpin type pipe bender that offers top-notch performance, ease of use, and reliable after-sales support, look no further. Our product is the perfect choice for you. Don't miss out on this opportunity to enhance your production capabilities and take your business to the next level. Contact us today to learn more and place your order!

In the modern refrigeration equipment manufacturing sector, the Dual-System Refrigerant Filling Machine has emerged as a top choice for numerous producers due to its outstanding performance and efficient filling capacity. Designed specifically for large-scale continuous production, this equipment adopts an intelligent modular design concept, ensuring high precision and rapid cycle times, ideal for fast quantitative filling of production line equipment.

The Dual-System Refrigerant Filling Machine is equipped with strict vacuum detection and leakage detection functions. The fully automatic filling operation not only enhances filling quality but also significantly boosts production efficiency. For refrigeration products produced on mixed lines, this machine offers up to 100 channels, allowing different filling doses to be set according to requirements. Additionally, the humanized barcode reader simplifies operations, enabling users to automatically fill the refrigerant type by scanning the barcode.

In terms of safety, this equipment fully complies with various international standards, including ASME B31.3, ISO 9001, EN 378, etc., ensuring safety and quality throughout the production process. Moreover, the equipment boasts self-monitoring and fault diagnosis functions, aiding users in early detection and resolution of issues.

In summary, the Dual-System Refrigerant Filling Machine, with its efficient, precise, and safe characteristics, offers a novel filling solution for the refrigeration equipment manufacturing industry. Whether for large home appliance manufacturers or specialized refrigeration equipment producers, this machine meets production demands, helping to enhance product quality and production efficiency.